Tuesday 12 April 2011

An hour in my garage part 3

Now that the two blades have been heat treated
and cleaned up on the polisher I need to decide
 what handle material to use on them . There are still some scratches on the bevels , but I will sand them out when I do the final sharpen and clean








I decided on some Turkish Walnut for the skinner and Yew for the nessmuk (I think its a nessmuk)
The walnut came from Stew Light about 18 months ago and the yew came from Isca Woodcraft's .
In this photo the scales are just roughly cut to size.










Here they are profiled on my grinder . I find grinding them to shape with a 80 grit belt is quicker and neater than cutting them with a coping saw










I drill one hole and then pin the blade to the scale to keep it in place while I drill the other holes .I use a 4mm drill for the pins and a 6mm drill for the lanyard tube 
Once the holes have been drilled. I pin the two scales together and shape the front edge . Its easier to get the two scales symmetrical if you shape them together.

I thought I would have a go at using some fiber liners with the yew scales, so I epoxied the scales to the liners and clamped them together

While the glue was drying on the yew scales I started putting the skinner together . once the pins and tube are cut to length I give everything a good clean with acetone .
After a nice even coat of epoxy on the scales,pins and tube I fit the pieces together and put them in my vice for about 24 hours . At this point I cant do much more until the glue dries
   

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